Lining elements based on alumina-oxide ceramic AI203 (corundum ceramic)

Lining elements based on alumina-oxide ceramic AI203 (corundum ceramic)

Application:

Lining of transportation, processing, Concentrating, mining and other technological equipment: distributors (collectors, sand baths, baths of sands, baths of transportation, processing, mining and other technological equipment) equipment: distributors (collectors), sand baths, baths of drains, concentrate bowls, pipelines (slurry pipelines), hydrocyclones, tanks and other equipment on request.

Physical properties

Indicators Unit. 92% 95%
AI203 % 92,14 95,38
Density г/см 3,60-3,62 3,66-3,68
Vickers hardness Hv50 г/см 3,60-3,62 3,66-3,68
Crack resistance МПа 3,5 4,8
Indicators Unit. 92% 95%
Water absorption No No No
Gas absorption No No No
Grain size (equivalent diameter) nm 3,5 3,2
 

Comparison

Applications of A/203 based wear resistant coating
with other materials under otherwise identical conditions:

Advantages

Strength
Aluminum oxide ceramics have high strength compared to other ceramic materials. It has the same strength as metallic materials but is 50% lighter, thus reducing the weight of the equipment by half.

Wear resistance
AI203 ceramics are highly wear-resistant and can withstand heavy mechanical loads. Resistance to chemicals such as acids, alkalis and salts makes aluminum oxide ceramics an ideal material for chemical applications.

Heat resistance
Application temperature: up to 1000 °C depending on application, fastening method and geometry.

Types of linings

By the shape of the elements


Ceramic elements of rectangular shape with thicknesses from 4 to 100

Ceramic elements of trapezoidal shape

Grinding balls (flailing bodies)

Custom engineering products
It is possible to design and manufacture complex protection and adaptation of protection schemes to the Customer's tasks. Special processing of the product before sintering allows to produce a ceramic element of any complex three-dimensional shape.

Surface shape


Smooth

With mosaic profile (protrusions, stripes)

By method of attachment


With adhesive compounds epoxy-based adhesives (Cera Fix EPO)

By means of welding (electro riveting through a hole) and adhesive Cera Fix EPO

Mounting mats

The use of mats reduces the time required to apply protective coatings tenfold and preserves the appearance of the working side by protecting it with a film during installation

Mounting mats (mats) consist of small mosaic tiles, glued onto acetate silk or PVC mounting film.

Standard mats have dimensions: 500x500 mm and consist of of square tiles20x20x5+1 mm. Standard thickness: 5+1 mm.

Mounting mats are applied on a special epoxy-based adhesive CeraFix EPO. CeraFix EPO epoxy adhesive.

It is possible to produce mats with different types of elements on request.

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